Crossover
Model 1540
Crossover
Model 1540
A powerful combination of torque and electronic sophistication. The robust ½ horsepower motor, PC/PLC communications and extensive features make the Caframo Crossover unparalleled in the market. Mixing up to 200 litres (55 gallons) of basic pre-mix, industrial pilot plant volumes, or full production batches, this portable mixer weighs only 12 kg (26.5 lb). The resistive touch screen enables simple feature operation (timers, alarms, rotation direction, resume on power up, start, stop) without removing your gloves! Control the mixer with a PC or PLC via USB, RS232 or 4‑20 mA or data log speed and torque directly to a memory stick. Install immediately with standard 120 V cord set, and four bolt mounting. Optional plate or C‑clamp set attaches the Crossover to a stand, drum or customer mount and allows optimal shaft angle in vessel. Includes chuck, chuck key, chuck shaft guard, installed screen protector, USB memory stick, mounting bolts, power cord, manual, calibration certificate and three year warranty.
Speed | 50-1500 rpm |
Volume Maximum | 200 L (55 US Gallons) |
Viscosity Maximum | 180,000 mPas (180,000 cP) |
Torque Maximum | 3000 Ncm (264 in-lbs = 4248 in-oz) |
Output Power | 300 Watts (½ hp) |
Speed Display | Yes |
Speed - Low Range | 50-299 rpm |
Speed - High Range | 300-1500 rpm |
Speed Accuracy | Rolling average of 10 second period |
Torque Display | Yes |
Zero Torque | Yes |
Timer | Yes |
Alarm | Yes |
Connectivity Ports | Standard USB A, Mini USB B, DB9, 4-20 mA |
Through Shaft | Yes |
Chuck Maximum Shaft Diameter | 16 mm (⅝ in) |
Chuck and Shaft Guard | Yes |
Rotation Direction | Clockwise and counterclockwise |
Housing | Flame Retardant Nylon 6 |
Weight | 12 kg (26.5 lb) |
Voltage | 120 volt |
Frequency | 60 Hz |
Ambient Temperature Operation | 5-40 °C (41-104 °F) |
Relative Humidity Operation | 80 % |
Approvals | CSA listed to Canada and US standards |
Warranty | 3 years |
1540 | Mixer 120 volts, 60 Hz. Includes chuck, chuck key, chuck shaft guard, installed screen protector, USB memory stick, four mounting bolts, grounded North American cord set, and manual (digital and printed). |
Features
- Resistive Touch Screen Display
- Intuitive Speed Adjustment
- Portable
- 120 V cord set
- Counter-clockwise rotation selection
- Name Customization
- Resume on Power up
- Torque Zero feature
- Cycle Timer
- Run Time Display
- Torque Min/Max Setting
- Audible Alarm
- PC/PLC connectivity
- Multiple com ports
- Data Logging
- Sealed Housing
- Quick Stop
- Installed Screen Protector
- Chuck Shaft Guard
- Adjustable Keyed Chuck
- Automatic Transmission
- Brushless DC motor - fan cooled
- Maintenance Free
Benefits
- Operate while wearing PPE or sterility gloves
- Precisely set desired speed or adjust on screen
- Meet the changing needs of multiple facilities
- Easy installation to North American grounded outlet
- Improve mixing and impeller functionality
- Assign an identifier name or number to each mixer
- Optional auto-start operation upon power restoration
- Monitor viscosity changes as they relate to torque
- Set total mixing time; stop mixing or sound alarm
- Track total mixing time from power up
- Stop mixing or sound alarm at desired torque reading
- Notification of desired time or torque level
- Integrate into existing monitoring and control systems
- Capability for RS232 RS485 PLC and Ethernet or PC
- Document results: speed / torque / time / date
- Protection in aggressive environments; wash down
- Easily access button to immediately stop mixing
- Protects display; replaceable if covered by splashes or dust
- Guard spinning chuck and upper shaft for safety
- Holds shaft securely; diameters up to 16 mm (⅝ in)
- Shift gears without manually stopping mixer
- High efficiency no maintenance motor
- Always available – no required maintenance schedule
CompareManual Heavy Duty Stand
Model A118
- Adjustable 99-145 cm (39-57 in) height
- 102 x 102 cm (40 x 40 in) caster footprint
- Plate steel and square tubing construction
Heavy duty stand for Caframo Crossover provides wide base stability and adjustable height. Comes with smooth rolling casters that swivel & lock into place. Manual lift. Base design accommodates drums up to 122 cm (48 in) diameter.
CompareC-Clamp Set
Model A128SET
- Single bolt adjusts angle on two axes
- Attaches directly to drum, frame, or a stand
- Cast 304 electropolished stainless steel
Mounts the Caframo Crossover mixer to any stable vertical plate including industrial stand, drum or vessel. Easy single bolt adjustment for multi-angle positioning. Standard tool installation.
ComparePlate Mount
Model A129
- 100 x 260 mm (4 x 10 ¼ in)
- 6.4 mm (¼ in) thickness
- 304 electropolished stainless steel
Sturdy simple mounting solution. Secure to existing horizontal surfaces, mixing equipment, drum brackets or industrial stands. Slotted bolt pattern provides wide flexibility.
ComparePropeller & Shaft
Model A354
- 102 mm (4 in) dia
- 914 mm (36 in) shaft
- Axial flow
Pitched propeller made of 316L stainless steel, polished and buffed to mirror finish. 13 mm (½ in) diameter shaft is welded to hub. For pilot scale and small production volume mixing. Axial flow effective for low shear mixing.
ComparePropeller & Shaft
Model A356
- 152 mm (6 in) dia
- 914 mm (36 in) shaft
- Axial flow
Pitched propeller made of 316L stainless steel, polished and buffed to mirror finish. 13 mm (½ in) diameter shaft is welded to hub. For pilot scale and small production volume mixing. Axial flow effective for low shear mixing.
Compare4 Blade Pitched Only
Model A561
- 100 mm (4 in) dia
- 8 mm (⁵⁄₁₆ in) bore
- Axial flow
Electropolished 316L stainless steel. For moderate shear and moderate viscosity mixing.
CompareChuck Set
Model A016SET
- Shaft dia up to 16 mm (⅝ in)
- Through shaft
- 420 stainless steel
Chuck and key for Caframo Crossover mixer. Facilitates quick impeller changes or positioning. Chuck key includes hex tool for output shaft installation and easy removal for cleaning. Chuck shaft guard is available.
CompareChuck Key Only
Model A016KEY
- 132 x 70 mm (5 3⁄₁₆ x 2 ¾ in)
- Multipurpose tool
- 420 stainless steel
Chuck key from the A016SET. Includes hex tool for chuck installation and removal, which can also install chuck shaft guard.
CompareChuck Shaft Guard
Model CG6
- Polycarbonate ABS
- Simple bolt mounting
- Safety accessory
Quickly bolts in place to create a barrier around the moving chuck and shaft, and protects the chuck from splash. Use with industrial mixer 1540.
CompareScreen Protector
Model S200
- 62 x 110 mm (2 7⁄₁₆ x 4 5⁄₁₆ in)
- Self-adhesive
- Resin-coated PET
Protect resistive touch screen of Caframo Crossover from splashes or dust without reducing functionality. Adhesive backing enables immediate installation and replacement.
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Downloads
Caframo Crossover User Manual - User Manual
User manual for Crossover model 1540.
CLS Mixer Guide - Product Information
Mixer Guide
Bolt Pattern - Product Information
1540 Bolt Pattern
1540 Datasheet - Product Information
1540 Datasheet
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FAQs
Do the casters lock on the A118 stand?
The A118 stand has four swivelling casters, two of which have brakes to solidly lock the stand in place.
I have a need for a stirrer with a digital readout and the ability to maintain constant stirring speed despite any voltage fluctuations. Can a Caframo overhead stirrer be used?
All of our stirrers maintain speed as viscosity changes. The power supply on the BDC2002 and BDC2010 is a universal voltage power supply which means a fluctuation in voltage will not hinder the operation of the stirrer.
Are Caframo stirrers explosion proof?
All Caframo stirrers are built with a brushless DC (BDC) motor which is sparkless. Although this is the case, Caframo stirrers are not deemed intrinsically safe (or explosion proof) as they have not been tested and approved for operation in Class I, Div II requirements.
How can I update my 1540 software?
Register the product on our website https://www.caframolabsolutions.com/product-registration/. A link and password will be emailed to the address provided in the registration, allowing access to the latest version of 1540 software. Notifications of any new updates will be sent to the email address in the registration. Instructions for installing software updates onto the mixer are provided in the user manual.
What is a Quick Stop?
The Quick Stop button will immediately stop the chuck and shaft from rotating if unsafe mixing conditions should occur. It is easy to engage and locate on the front of the mixer. Stirring will stop, but the mixer remains powered on and all mixer settings are retained. The Quick Stop can be reset by rotating clockwise until the button pops out, and clearing the warning screen. Please refer to user manual for more details.
What is Resume on Power Up?
This is a feature that can be used if a power failure or brownout situation occurs. The mixer will automatically resume mixing with the same settings when power resumes. Pay close attention to safety notices and guarding when using this feature. Please refer to user manual for more details.
How does a resistive touch screen work?
A resistive touch screen works by pressure applied to the screen, regardless if touched by a gloved finger, a stylus, or end of a pencil.
Why does the Crossover 1540 pause when increasing or decreasing speeds?
The 1540 pauses as it automatically shifts between gears. SHIFTING will appear on the speed display until gear shift is complete. Speed changes that do not go above or below 300 rpm will result in no pausing during mixing due to auto shifting.
I had a spill on the Crossover 1540 mixer. How do I clean the motor fan blade?
The housing and control panel can be wiped with a damp cloth using a mild soap and water solution. The fan cover may be removed for cleaning using the tool included with the mixer. Refer to user manual for full instructions. If desired, the screen protector (S200) can be removed and a new one applied to restore screen visibility and responsiveness.
Does the 1540 mixer have a lock-out feature that prevents someone from changing the parameters on the screen?
The screen is locked out when the mixer is connected to one of the communication ports – USB/PC, DB9 or 4-20 mA. When the mixer is running, the speed can be changed but the menu screens cannot be accessed (torque timer menu or settings menu).
When I turn on my mixer, the torque readings are high when there is no load.
When the mixer is cold, the torque readings may be too high. The transmission is filled with a synthetic gear oil that has different viscosity properties when cold versus warm. The mixer is calibrated when manufactured after a 30 minute run in period. Run the mixer for 30 minutes at 50% of full speed in either speed range before reading torque.
How do I choose a mixing impeller?
To choose an impeller the volume of the mixture, the size of the mixing vessel and the viscosity of the mixture should be known. The diameter of the mixing blade should measure one third of the diameter of the vessel, and be placed a distance of one third the diameter of the vessel up from the bottom of the vessel.
For thicker mixtures, use a square or “U” shaped anchor paddle. These paddles have more surface area to contact the thick product being mixed. Because thicker mixtures are usually mixed more slowly a paddle diameter closer to the full diameter of the vessel can be used so that the product close to the edge of the vessel is mixed. (A150, A250 are examples of square blade paddles; U022, U044, U055, U510 or A183 are examples of anchor paddles).
Where can I find an impeller for the 1540?
Caframo offers impellers for the 1540, such as a 4″ prop (A354) a 6″ prop (A356) and a 10″ anchor paddle (U510). If you are looking for other impellers, contact us to discuss further.
Do Caframo stirrers maintain speed (rpm) if the viscosity changes?
Yes. Caframo stirrers are digitally controlled. The speed is kept constant with continuous feedback to the motor. The set speed is maintained as the solution viscosity changes.
How do I convert between N-cm, in-lb and in-oz?
The conversions are as follows:
in-lb to in-oz: multiply by 16
in-lb to N-cm: multiply by 11.36
N-cm to in-oz: multiply by 1.416To convert the reverse, divide by the same numbers.
Do you drop ship?
Yes. Caframo stirrers and accessories are shipped from stock.
Can I buy directly from Caframo?
Caframo overhead stirrers are sold worldwide by distributors. Click on “Distributor Locator” for our listing of Canadian, American, Mexican and International Distributors.
Who sells stirrers?
Caframo overhead stirrers are sold worldwide by distributors. Click on “Distributor Locator” for our listing of Canadian, American, Mexican and International Distributors.
What are all the parts I need to start mixing?
To start mixing the following parts are needed: stirrer motor, clamp, stand and mixing impeller. Go to the “Products” section to find the stirrers and accessories available. The Caframo BDC250 Petite stirrer comes as a package. It includes the stirrer motor, integral clamp, stand, and two mixing impellers (axial and straight blade).
How do I reduce the vortexing I am experiencing with my propeller?
A baffle can be used in the vessel to reduce vortexing or the stirrer can be rotated slightly in the clamp so that the mixing shaft is not perpendicular. With the impeller on an angle, the vortex is broken and the introduction of air is minimized.
The paddle I need is not listed on your website. Can you make what I need?
We are happy to make custom paddles. Email or fax a drawing showing the specifications you need and a quotation outlining a part number, price and delivery will be emailed or faxed back for approval.
You may also like…
ComparePropeller & Shaft
Model A356
- 152 mm (6 in) dia
- 914 mm (36 in) shaft
- Axial flow
Pitched propeller made of 316L stainless steel, polished and buffed to mirror finish. 13 mm (½ in) diameter shaft is welded to hub. For pilot scale and small production volume mixing. Axial flow effective for low shear mixing.
CompareC-Clamp Set
Model A128SET
- Single bolt adjusts angle on two axes
- Attaches directly to drum, frame, or a stand
- Cast 304 electropolished stainless steel
Mounts the Caframo Crossover mixer to any stable vertical plate including industrial stand, drum or vessel. Easy single bolt adjustment for multi-angle positioning. Standard tool installation.
CompareManual Heavy Duty Stand
Model A118
- Adjustable 99-145 cm (39-57 in) height
- 102 x 102 cm (40 x 40 in) caster footprint
- Plate steel and square tubing construction
Heavy duty stand for Caframo Crossover provides wide base stability and adjustable height. Comes with smooth rolling casters that swivel & lock into place. Manual lift. Base design accommodates drums up to 122 cm (48 in) diameter.